2 Way Radio Shuttle Car for Radio Shuttle Racking System

The 2 Way Radio Shuttle Car is the intelligent handling equipment at the heart of the radio shuttle racking system. Designed to move pallets within storage lanes without the need for forklifts to enter the racking, it offers a high-density, high-efficiency, and high-safety storage solution. This system is ideal for industries that require fast turnover, high space utilization, and safe warehouse operations, including food, beverage, pharmaceuticals, and cold chain logistics.

Having been successfully implemented in over 30 countries with hundreds of project references, our radio shuttle system is trusted by global enterprises for its performance and reliability.

Key Benefits

This shuttle car eliminates the need for forklifts to drive into racking aisles, significantly improving safety and operational efficiency. It maximizes space utilization—reaching up to 80% of available warehouse area—and supports both FIFO and FILO inventory management methods. The system offers high operational stability and is equipped with safety sensors, ensuring secure and smooth movement of goods.

It is also capable of operating in environments as low as -25°C, making it ideal for cold storage applications.

Technical Options

We offer multiple configurations of the radio shuttle car to meet various load, speed, and environmental requirements. Options include economic models with basic functionality, standard and advanced models with brushless servo motors, heavy-duty models for larger loads, and low-temperature versions for cold storage environments. Some models support WiFi control and are compatible with warehouse control systems (WCS).

All shuttle cars are powered by 48V lithium batteries with capacities ranging from 30Ah to 40Ah, and are managed by Siemens control systems (S7-200 or S7-1200 depending on the model).

Pallet Compatibility

Our shuttle cars are compatible with common pallet sizes including 1000×1200 mm, 1200×1000 mm, 1200×1200 mm, and 1400×1200 mm. Customized sizes can be supported upon request. The shuttle car weight varies depending on the model and pallet size, typically ranging between 280 to 330 kilograms.

Typical Applications

The 2 Way Radio Shuttle Car is widely used in various industries including:

Cold storage and frozen food warehouses

Beverage and bottled water logistics centers

Pharmaceutical and chemical storage

Tobacco product warehouses

Single-SKU or high-turnover pallet storage

It is particularly beneficial for warehouses aiming to automate storage and retrieval while maintaining high space efficiency.

Smart Functionalities

Each shuttle car supports multiple functions including auto inbound and outbound operation, continuous pallet movement, designated position handling, and automatic shifting between FIFO and FILO modes. The remote controller provides real-time inventory count, operation feedback, and mode switching.

Safety features include pallet presence detection, anti-collision, and real-time self-diagnosis with error alerts. Multi-language support and intelligent voice prompts make it easy for operators to use.

Supporting Equipment

We provide a complete suite of auxiliary tools to ensure seamless operation and maintenance. This includes a manual rescue cart for shuttle recovery in case of malfunction, a smart dual-position battery charging cabinet that automatically stops when fully charged, a visual positioning system for forklifts, and an emergency unloading system for handling full-load failure situations.

WMS and WCS Integration

Our shuttle car system integrates smoothly with our proprietary Warehouse Management System (WMS) and Warehouse Control System (WCS). WMS handles inventory data, location management, and interfaces with ERP systems like SAP, Oracle, and Kingdee. WCS is responsible for scheduling and controlling all hardware components including shuttles, stackers, and conveyors.

This software integration ensures real-time synchronization, optimal routing, and precise control over warehouse operations.

Quality Assurance

Each shuttle car is manufactured with high-grade components including German P+F or SICK sensors, Japanese bearings, and certified lithium batteries rated for over 1,000 charging cycles. All equipment is CE certified and undergoes strict quality inspections prior to shipment.

After-Sales Service

We offer a one-year warranty on all core equipment. Our global service network allows us to respond to customer requests within 24 to 48 hours. In addition, we provide:

Lifetime technical support

Periodic equipment inspection and optimization

Spare parts supply at favorable prices

Online and on-site training as needed

Why Choose Us?

High Performance: Fast travel speed, smooth operation, and intelligent pallet handling

Reliable Safety: Multiple sensors, anti-collision systems, and secure control protocols

Flexible Configuration: Multiple models available for different load capacities and environments

Smart Control: Supports remote operation, automatic mode switching, and real-time error detection

Global Reputation: Deployed in hundreds of projects with consistent customer satisfaction